The Hair Factory Production Process At Apohair

If you’ve ever wondered about the journey of beautiful, silky human hair extensions before they reach stores and salons – here’s a useful article for you! The production of high-quality virgin hair extensions is a complex process that includes many meticulous steps. From ethical sourcing of raw hair to skilled fabrication techniques, we take a behind-the-scenes look at Apo’s hair factory production process.

The hair factory production process of Apohair extensions step-by-step

Sources Of Hair

There are several potential sources through which raw Vietnamese hair can be ethically procured:

  • Young Vietnamese women: Manufacturers may collect hair from healthy women aged 18 to 35, whose lustrous black hair ensures a reliable supply of premium quality raw material.
  • Community donations: In certain Asian regions, women willingly donate their hair as a renewable commodity, creating a supply of raw hair sourced directly from local communities.
  • Hair salon collections: Manufacturers can acquire hair shed by customers during haircuts or styling services at salons, either gathered directly from clients or even from the salon floor itself.

The quality of the hair is crucial, as it directly impacts the final product. Hair sourced for extensions must be healthy, untreated, and preferably virgin.

Raw hair
Raw hair

Raw hair is human hair that remains completely unprocessed, uncolored, and unaltered through chemical treatments. It is meticulously sourced from individual donors, with the hair cuticles kept intact and aligned in a uniform direction from root to end. This preserves the hair’s natural smoothness, tangle-free and shinny. Raw hair originating from Vietnam is packaged in 100-gram bundles and exclusively sold to wholesale hair vendors

Human Hair Factory Production Process

Step 1: Sorting And Grading

Once the ethical sources are collected as mentioned above, the raw hair goes through a stringent sorting and grading process. Upon arriving at the hair salon, workers will begin carefully segregated by texture, density, wave pattern, and color to ensure consistency within each bundle or weft.

Sorting one of production process of Vietnamese hair extensions
Sorting one of production process of Vietnamese hair extensions

Step 2: Pulling Out Hair

To ensure that there are no short hairs in the bundle, workers will take out the fibers to remove any damaged or low-quality hair or short hairs to help the bundle set the desired length. Then the hair will be professionally trained workers to arrange the first and last part. The highest grades are reserved for hair that is perfectly aligned in the same direction with no shedding.

Take out the fibers to remove any damaged or low-quality hair or short hairs
Take out the fibers to remove any damaged or low-quality hair or short hairs

Step 3: Cleaning And Drying

To eliminate any impurities and residues, the sorted hair must undergo a thorough cleaning process. This involves multiple washes and rinses to remove dirt, oil, and product buildup while maintaining the hair’s natural oils. Only the gentlest, sulfate-free haircare formulas are used to avoid damaging the delicate cuticles. The hair washing process requires gentleness and will be repeated until the hair is truly clean before continuing to the next step of hair factory production process.

Washing hair before the hair factory production process
Washing hair before the hair factory production process

Hair after being washed will be dried with a high-tech dryer to keep the natural shine of the hair.

Step 4: Bleaching And Dyeing

In some cases, especially when dealing with colored or dyed hair, bleaching may be necessary. This process involves stripping the hair of its natural pigment using gentle bleaching agents. Bleaching ensures that the hair is uniform in color, allowing for easier dyeing and styling later in the process.

Depending on the customer’s needs, the technician will remove the old hair color and dye other hair colors with high-quality dye to avoid damage to the hair.

Bleaching and dyeing
Bleaching and dyeing

Step 5: Straightening, Making Curly And Wavy Hair

To achieve a perfectly sleek, bone straight look, individual bundles go through a meticulous straightening process. Using professional-grade straightening irons, skilled workers carefully flat iron each bundle for around 45 minutes to remove any natural wave or curl pattern. Once straightened, a moisturizing hair oil treatment is applied to lock in a glossy, frizz-free finish.

Straightening of hair factory production process
Straightening of hair factory production process

To create a wavy/curly texture, the hair is carefully styled and steamed using specialized equipment. Workers deftly wrap and mold the hair bundles around curl formers or wave rods based on the desired curl pattern.

This customization phase demands great expertise and attentiveness to properly set fashionable styles without compromising the integrity of the raw virgin hair.

Step 6: Creating Types Of Hair Extensions And Wigs

For certain types of extensions, such as wefts or wigs, the prepared hair strands are then sewn or bonded onto a thin strip of fabric or lace called a weft. Similarly, Depending on the desired style of extensions (clip-ins, tape-ins, keratin), the hair is then grouped and secured accordingly.

Making weft of hair factory production process
Making weft of hair factory production process

Step 7: Packaging

Before finalizing the product, human hair extensions undergo rigorous quality control checks. Each extension is inspected for consistency in color, length, and texture. Any imperfections are addressed, and only the highest-quality extensions make it to the packaging stage. Once approved, the extensions are carefully packaged, often in protective pouches or boxes, ready to be shipped to customers.

Carefully packaged the hair extension products
Carefully packaged the hair extension products

Control The Quality Of Hair Factory Production Process

After the hair manufacturing process steps have been completed, we will check the quality of the hair and remove the unsatisfactory hair. Strict quality control checks occur to verify:

  • Consistent color/highlights across all bundled strands
  • All strands are cut to the exact same length
  • Bundles contain the proper weight/volume of hair

After you have completed the hair extensions production process, we will start shipping and proceed with your delivery.

Check the quality of the hair and remove the unsatisfactory hair
Check the quality of the hair and remove the unsatisfactory hair

Apohair: The Largest-Scale Hair Factory In Vietnam

1. Factory Size And Infrastructure

Apohair stands out for its expansive factory size and impressive infrastructure of 50,000 square meters in Nam Dinh province. The factory is equipped with cutting-edge facilities dedicated to hair processing and production, reflecting a significant investment in creating a modern and efficient workspace that adheres to international standards.

Apohair factory
Apohair factory

2. Strict Production And Quality Control Process

The company follows a step-by-step approach, including thorough inspection, sorting, cleaning, and sanitization to ensure hygiene. Quality control remains a top priority, with stringent measures implemented throughout the production process. Additionally, a double-check hair factory production process is in place to ensure the products meet the highest standards when reaching every customer.

Step-by-step approach
Step-by-step approach

3. Team Of Workers

Apohair’s success can be attributed to its team of more than 500 dedicated and skilled workers. Ongoing training programs ensure that the team stays up to date with the latest industry trends and techniques, allowing them to efficiently handle complex production requirements.

Skilled workers are working
Skilled workers are working

4. Products: Diverse And Constantly Improving

We offer a diverse and continuously improving range of high-quality hair products in the market. Additionally, the company provides a service for creating samples tailored to customers’ requirements, fostering favorable conditions for their growth in the hair business.

Continuously improving range of high-quality
Continuously improving range of high-quality

5. Ability To Supply

The extensive factory infrastructure and optimized production processes allow the company to cater to a wide range of customer needs, from small-scale orders to large bulk purchases. With a monthly production capacity of up to 10 tons of hair, we have established robust distribution networks and partnerships globally.

Conclusion

The hair factory production process of human hair extensions is a meticulous process that involves several steps. The stricter the production process, the better the quality of the product. If you are looking for a reputable Vietnamese hair factory, Apohair will be the first choice. With a focus on quality and innovation, we confidently provide high-quality hair extension products to wholesale and retail customers globally.

Next article: How To Buy Hair From Vietnam

Leave a Reply

Your email address will not be published. Required fields are marked *

Select your currency